{"id":99985,"date":"2023-06-16T15:51:06","date_gmt":"2023-06-16T13:51:06","guid":{"rendered":"https:\/\/antares-sellier.com\/?p=99985"},"modified":"2023-06-19T14:45:57","modified_gmt":"2023-06-19T12:45:57","slug":"antares-leather-saddle-creation","status":"publish","type":"post","link":"https:\/\/antares-sellier.com\/en\/2023\/06\/16\/antares-leather-saddle-creation\/","title":{"rendered":"Antar\u00e8s leather saddle creation"},"content":{"rendered":"\n
Designed to ensure the well-being<\/strong> and comfort<\/strong> of the horse\/rider couple, our custom-made saddles are created, from their origin, in our workshop in Saintes in Charente Maritime. Each riding saddle requires many hours of work from our craftsmen and requires 75 pieces of leather and foam. It is a long and multi-step process.<\/p>\n\n\n\n Our 45 saddlers deploy all their know-how to offer you saddles that meet the values of requirements characterizing Antar\u00e8s saddles.<\/p>\n\n\n\n The raw leather<\/strong>, of French origin, must be cut and prepared in our workshop in Saintes. In a constant search to improve the working conditions of our saddlers, we have automated certain tasks. <\/p>\n<\/div>\n\n\n\n <\/p>\n\n\n\n The leather hide is laid out on a machine that flattens it to eliminate wrinkles and creases. The saddle maker then positions the part templates, one by one, on the hide using a projector.<\/p>\n\n\n\n The quality of the leather<\/strong> can then be customised to each part based on its function and position on the saddle. The smoothest leather comes from the cow\u2019s hindquarters. The saddle maker must be perfectly familiar<\/strong> with the leather and each part of the saddle to find exactly the right place for them on the hide. <\/p>\n\n\n\n Once the templates are in place, the machine cuts the parts, following the outlines of the projected images.<\/p>\n\n\n\n Each part of the saddle is treated differently according to its position<\/strong> and function<\/strong> on the saddle. The parts are :<\/p>\n\n\n\n Each saddle is laser-embossed on the sweat flap. This features the year the saddle was made, its number and specificities<\/p>\n\n\n\n This \u201cID\u201d certifies the quality and authenticity of each saddle.<\/p>\n\n\n If any flaw <\/strong>is detected on a part, it is re-cut using a new hide. The grain of the leather can shrink or expand with moisture and heat. Scars very often appear at different stages of the production process. If this happens, the saddle must be disassembled, the damaged part re-cut and the saddle reassembled. <\/p>\n\n\n\n This process requires many hours of work and numerous saddle makers. Each part must be prepared prior to fitting and final assembly. The number of parts required depends on the saddle type and options.<\/p>\n\n\n\n The assembly process is split into two distinct segments. The parts for mono-flap<\/a> <\/strong>and double-flap saddles<\/strong><\/a> are separated.<\/p>\n\n\n\n The saddle-maker marks the position of the blocks<\/strong> and pads<\/strong> on the sweat flaps by hand. These change depending on the saddle type and the rider size. This information is mentioned by the expert<\/a> who carried out the fitting<\/strong>. Once in place, the blocks and pads are covered in leather which is stitched, then trimmed.<\/p>\n\n\n\n Memory foam<\/strong> for the knee-rolls is covered in soft leather. The Antar\u00e8s logos are matched to the customer\u2019s choice of saddle colour and top-stiched in.<\/p>\n\n\n\n Grained reinforcements to protect the lower flap stitching, gullet, and piping are sewn and top-stitched. The parts are then assembled by stitching on the inside the leather. <\/p>\n\n\n\n The saddle-maker pairs the two flaps with their sweat-flaps, the gullet and front and rear piping. Each pair is machine-stitched 5-times<\/strong> before its assembly is complete.<\/p>\n\n\n\n\n
<\/a>Cutting the leather
<\/a>Preparing the parts<\/a><\/li>\n\n\n\n
<\/a>Double flaps saddle
<\/a>Mono flap saddle<\/a><\/li>\n\n\n\n
<\/a>Panel structure<\/a>
<\/a>Wet leather<\/a>
<\/a>Additional DTA panel stitching<\/a><\/li>\n\n\n\n
<\/a>Step 01 : the saddle tree<\/a>
Step 02 : initial seat stretching<\/a>
Step 03 : the seaming stage<\/a>
Step 04 : second stage stretching<\/a><\/li>\n\n\n\n
Assembling the parts<\/a>
Inspections and oiling<\/a><\/li>\n<\/ol>\n\n\n\nStage one of leather saddle creation : leather working<\/h2>\n\n\n\n
Cutting the leather<\/h3>\n\n\n\n
As of July 2020, the Antar\u00e8s leather workshop boasts digital cutting machines<\/strong> to cut the leather hides.<\/p>\n\n\n\n<\/figure>\n\n\n\n
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Preparing the parts<\/h3>\n\n\n\n
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Approximately 75 leather<\/strong> and foam parts<\/strong> of different shape, size and thickness are needed to make a saddle.<\/p>\n\n\n\n<\/figure>\n\n\n\n
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Stage two of leather saddle creation : assembling the flaps<\/h2>\n\n\n\n
Double flaps saddle<\/h3>\n\n\n\n
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